LUXBEAM RAPID SYSTEM

The LUXBEAM RAPID SYSTEM LRS*is a DLP® based stereo lithography sub-system designed for additive manufacturing of high resolution parts in combination with flexible build area and high building speed. The LRS uses the advantage of a moving scrolling projector to create a flexible (large or small) build area and enables smart functions like Sub-pixelation (SPX) for resolution enhancement, and Pixel Power Control (PPC) ensuring equal amount of energy to each pixel in the resin.

The system includes an UV LED light source which in combination with the robust and reliable DLP® technology provides a system with long life time and low maintenance  cost. The LRS is configurable and is available in single or multi-head configuration to fit the needs for throughput and build area in the machine. The already proven and reliable LRS is a plug and play system/module that will enable customers to design, build and brand a Rapid Manufacturing machine with a very short time to market and with low technical risk.

The LRS provides a system capable of 10 µm in XY resolution in combination with 153 mm wide image stripes. Build area can be one or multiple stripes. You choose the length of the strip in your machine configuration.  By switching between different image stripes,  a seamless build area with extreme resolution and large build area for manufacturing of a high number of equal parts at high speed.

Application areas: primarily high-end industrial implementations, but also high-end scientific applications with demands for high optical power output (UV or VIS), high resolution, superior frame rates, single pixel control such as

• 3D Print/Additive Manufacturing
• CtP and lithographic printing
• Inline inspection
• Life Science and biotechnology

 

Product
Part Number
Description
LUXBEAM® LRS-VIS-HD7000140-VIS-HDIntegrated light engine unit for visible applications, with 0,95” DLP9500 (visible) DMD (1920x1080p, 10,8 micron pixel pitch). LED options:

–          RED (613 nm)

–          GREEN (525 nm)

–          BLUE (460 nm)

LUXBEAM® LRS-HY-HD7000140-HY-HDIntegrated light engine unit for hybrid applications, with 0,95” DLP9500 (visible) DMD (1920x1080p, 10,8 micron pixel pitch) and UV optical system. LED options:

–          405 nm (best performance)

–          395 nm and 385 nm (commodity option for cost/performance, DMD operation outside spec)

LUXBEAM® LRS-UV-HD7000140-UV-HDIntegratd light engine unit with 0,95” DLP9500 (UV) DMD (1920x1080p, 10,8 micron pixel pitch) and UV optical system. LED options:

–          395 nm

–          385 nm

–          375 nm

–          365 nm

LUXBEAM® LRS-VIS-WU7000140-VIS-WUIntegrated light engine unit for visible applications, with 0,96” WUXGA (visible) DMD (1920x1200p, 10,8 micron pixel pitch). LED options:

–          RED (613 nm)

–          GREEN (525 nm)

–          BLUE (460 nm)

LUXBEAM® LRS-HY-WU7000140-HY-WUIntegrated light engine unit for hybrid applications, with 0,96” WUXGA (visible) DMD (1920x1200p, 10,8 micron pixel pitch) and UV optical system. LED options:

–          405 nm (best performance)

–          395 nm and 385 nm (commodity option for cost/performance, DMD operation outside spec)

Configuration/customization options:

  • Various LED options
  • Various reference lens options
  • Customization: Housing and mounting options
  • Customization: other light source options

LENS OPTIONS

The reference projection lenses are mostly dedicated lens designs optimized for transmission and image performance in Deep-Blue and N-UV applications. A wide range with different lens magnification options is offered.

Customization options are available for other magnifications. The magnification is the scaling factor from the native DMD pixel pitch into the image plane, while the power factor indicates the scaling factor for light engine optical power output to image plane, given by the projection lens numerical aperture.

 

 

 

Product
Part Number
Description
Projection Lens LRS-056502490Optimized for Deep-Blue/N-UV

–          Pixel Pitch with LE4960H / LRS products:

5,4 micron

–          Magnification factor: 0,5x

–          Power factor: 0,15x

Projection Lens LRS-106501980Optimized for Deep-Blue/N-UV

–          Pixel Pitch with LE4960H / LRS products:

10,8 micron

–          Magnification factor: 1,0x

–          Power factor: 0,3x

Projection Lens LRS-206501990Optimized for Deep-Blue/N-UV

–          Pixel Pitch with LE4960H / LRS products:

21,6 micron

–          Magnification factor: 2,0x

–          Power factor: 0,3x

Projection Lens LRS-506501740Optimized for Deep-Blue/N-UV

–          Pixel Pitch with LE4960H / LRS products:

50,0 micron

–          Magnification factor: 4,6x

–          Power factor: 1,0x

Projection Lens LRS-60SQ6501820Optimized for VIS (square field only)

Pixel Pitch with LE4960H / LRS products:

60,0 micron

–          Magnification factor: 5,6x

–          Power factor: 1,0x

Projection Lens LRS-90n6502250Optimized for Deep-Blue/N-UV

–          Pixel Pitch with LE4960H / LRS products:

90,0 micron

–          Magnification factor: 8,3x

–          Power factor: 1,0x

Projection Lens LRS-1076502470Optimized for Deep-Blue/N-UV

–          Pixel Pitch with LE4960H / LRS products:

107,0 micron

–          Magnification factor: 9,9x

–          Power factor: 1,0x

Projection Lens LRS-12665022480I

Optimized for Deep-Blue/N-UV

–          Pixel Pitch with LE4960H / LRS products:

126,0 micron

–          Magnification factor: 11,7x

–          Power factor: 1,0x